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Old 1st October 2017, 05:58 PM   #1
Robert
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Colin, By looking closely at your photos I believe that the gap now present is most likely a combination of age shrinkage in the horn and ivory that has allowed the original adhesive/resin that was used to fill between the individual pieces to loosen and fall out. If I were to do the repair on this piece I would use cutlers resin mixed to the correct color to match that used between the brass and horn pieces to fill the gap. It is easy enough to make, color and apply and will hold for years if you clean the dirk and other contaminates out of the space to be filled before its being applied. There are many recipes on how to make the resin online and powdered pigment used for coloring it is also easily found as well. If you do a search the recipe that I use is posted here on the forum. This should be a fairly easy enough repair, so if you decide to do it yourself please remember to wrap the ivory and horn with painters tape (leaving only the area to be filled exposed) before applying the resin. This will help when smoothing the resin before it cools and will also help keep any from getting on the surface of the ivory which could cause some lose of patina when removed. Congratulations on your good fortune in acquiring this very nice dagger.

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Robert
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Old 3rd October 2017, 11:59 AM   #2
colin henshaw
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Quote:
Originally Posted by Robert
Colin, By looking closely at your photos I believe that the gap now present is most likely a combination of age shrinkage in the horn and ivory that has allowed the original adhesive/resin that was used to fill between the individual pieces to loosen and fall out. If I were to do the repair on this piece I would use cutlers resin mixed to the correct color to match that used between the brass and horn pieces to fill the gap. It is easy enough to make, color and apply and will hold for years if you clean the dirk and other contaminates out of the space to be filled before its being applied. There are many recipes on how to make the resin online and powdered pigment used for coloring it is also easily found as well. If you do a search the recipe that I use is posted here on the forum. This should be a fairly easy enough repair, so if you decide to do it yourself please remember to wrap the ivory and horn with painters tape (leaving only the area to be filled exposed) before applying the resin. This will help when smoothing the resin before it cools and will also help keep any from getting on the surface of the ivory which could cause some lose of patina when removed. Congratulations on your good fortune in acquiring this very nice dagger.

Best,
Robert
Robert, thanks for your very informative response. Certainly, filling the gap with a mastic of some sort is an option. Its quite a large gap however, and it seems the resin originally used between the various hilt elements was only a very thin layer, as a type of glue.

Dis-assembling the hilt would be problematic, and would create other issues, such as breaking the mastic seal where the silver and ivory meet, as well as leaving some of the tang protruding. H'mm, maybe best to leave it as it is for the time being ? ...

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Colin
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Old 3rd October 2017, 02:08 PM   #3
kronckew
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i had exactly the same problem once, a gap of about 1/16 in.

i considered epoxying in a thin wood spacer, or plastic, or brass, or winding it with thread and resin then finishing the lumps. finally found this acrylic 'epoxy' putty that comes in colors. you knead it between your fingers to mix the two parts then push it into the gap (i used a thin wood coffee stirrer to push it all the way down to the tang & build it to the surface), wet you finger to wipe the edge smooth and flat (best bit - it cleans up with water until it hardens) and you are done. a few hrs. later it's hard as a rock. or horn. fills insect damage in wood or horn too. no sticky overruns, no taping, no hand tools , no heavy sanding/polishing, very little mess. it just works. if you need it a bit less viscous, a couple drops of water mixed in softens it a bit more. but don't overdo it. too a few hours and it's permanent. the box colours do not correspond to the putty colour, read the labelled colour text. the red box is 'yellow grey', the blue is 'silver grey', the terracotta, white and black are those colours tho. .

i'd try black - the white might be too white to match the ivory.
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Last edited by kronckew; 3rd October 2017 at 02:21 PM.
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